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Intake Manifold Interface for Polaris Sportsman 500 & ATP 500

Intake Manifold Interface for Polaris Sportsman 500 & ATP 500

Regular price $11.99
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Product Overview

Maintain the legendary workhorse performance of your Polaris ATV with this high-durability Intake Manifold Interface. Specifically designed for the Sportsman 500 and ATP 500 series, this intake pipe is the critical link between your carburetor and engine. Over time, heat soak and heavy vibrations can cause the stock boot to crack or harden, leading to vacuum leaks and power loss. This premium replacement features an optimized runner design to ensure smooth airflow, consistent combustion, and the reliable horsepower you need for tough terrain.

Product Compatibility

Direct replacement for Polaris 500cc HO (High Output) and standard 4-stroke engines.

Brand Model Fitment Series Engine Type
Polaris Sportsman 500 4x4 / HO / EFI / 6x6 499cc Single Cylinder
Polaris ATP 500 4x4 / HO 499cc Single Cylinder
Polaris Scrambler 500 2x4 / 4x4 499cc Single Cylinder
Polaris Ranger 500 Series 10 / 11 499cc Single Cylinder

Specifications

Feature Detail
Material High-Grade Reinforced Rubber (Heat-Resistant)
Internal Design Smooth-Bore Wide Runner for Reduced Turbulence
Resistance Anti-Oil, Anti-Corrosion, Heat-Soak Protection
Fitment Type Direct OEM Replacement
Engine Cycle 4-Stroke

Key Features

  • Optimized High-Flow Airflow: Features smoother and wider internal runners that significantly reduce air resistance. This allows for more efficient fuel combustion, leading to snappier throttle response and increased horsepower.
  • Heat-Resistant Engineering: Constructed from premium rubber materials designed to withstand extreme engine temperatures. The specialized design reduces heat soak, ensuring your engine maintains consistent performance even under heavy loads or long-duration riding.
  • Leak-Proof Performance: Provides a high-tension vacuum seal that eliminates air leaks—the leading cause of erratic idling and hard starting in high-displacement ATVs.
  • Rugged Durability: Engineered to absorb the intense vibrations common in 500cc single-cylinder engines, preventing the cracking and peeling associated with lower-quality aftermarket parts.
  • Precision Factory Fit: Manufactured to exact factory specifications for a hassle-free, bolt-on installation, keeping your vehicle in peak operating condition.
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Fitment FAQ

Will this part fit my specific model and year?

This intake manifold is intended for Direct replacement for Polaris 500cc HO (High Output) and standard 4-stroke engines.; Fitment Series; Engine Type; Polaris; Sportsman 500; 4x4 / HO / EFI / 6x6; 499cc Single Cylinder. Key physical/spec details from the product data include 500cc, 499cc. Use the compatibility table and product photos together before ordering.

Do I need to match the OEM part number?

Yes. If your original part has a stamped OEM or manufacturer number, match that number first before ordering. For this intake manifold, also compare the bolt spacing, intake port shape, carb-side inner diameter, vacuum nipple position, and gasket shape. This is especially important for Polaris Sportsman models because similar model names can use different parts by year or trim.

What models or situations does this part not fit?

Do not order this intake manifold for machines outside the listed compatibility, or for units with different port shapes, bolt spacing, carb-side diameter, or vacuum nipple locations. Do not rely only on the model name or engine size.

What should I check before ordering?

Before ordering, compare your original part with the photos and check the bolt spacing, intake port shape, carb-side inner diameter, vacuum nipple position, and gasket shape. Recheck listed specs such as 500cc, 499cc. If any connector, mounting point, size, or year detail is different, confirm fitment before installation.