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Intake Manifold for Kawasaki KDX200SR 1989–1993 | 16065-1194
Intake Manifold for Kawasaki KDX200SR 1989–1993 | 16065-1194
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Product Overview
Restore a secure and properly sealed connection between the carburetor and engine intake with this replacement intake manifold, designed for compatible 1989–1993 Kawasaki KDX200SR motorcycles in the KDX200-G model series.
This carburetor holder replaces an original intake boot that has become cracked, hardened, loose, distorted, or difficult to seal after years of exposure to engine heat, vibration, fuel vapor, dirt, and riding conditions.
A damaged intake manifold may allow unmetered air to enter the engine, potentially contributing to difficult starting, unusually high or unstable idle, hanging RPM, hesitation, inconsistent throttle response, or a lean-running condition.
Designed as a direct replacement for Kawasaki OEM 16065-1194, this intake manifold fits the KDX200SR G1–G5 series when the OEM number, opening diameter, mounting-hole pattern, intake angle, and overall shape match the original part.
Product Compatibility
| Brand | Model | Model Code | Year | Fitment Notes |
|---|---|---|---|---|
| Kawasaki | KDX200SR | KDX200-G1 | 1989 | Confirm OEM 16065-1194 |
| Kawasaki | KDX200SR | KDX200-G2 | 1990 | Compare mounting pattern and dimensions |
| Kawasaki | KDX200SR | KDX200-G3 | 1991 | Confirm original intake boot shape |
| Kawasaki | KDX200SR | KDX200-G4 | 1992 | Match carburetor opening and bolt locations |
| Kawasaki | KDX200SR | KDX200-G5 | 1993 | Confirm OEM number before ordering |
Published replacement catalogs consistently list 16065-1194 for the 1989–1993 KDX200SR KDX200-G1 through G5 series.
Model names and specifications can vary by sales market. The complete model code and OEM number should be used as the primary fitment references.
OEM Cross-Reference Numbers
Kawasaki
- 16065-1194
- 160651194
Kawasaki identifies the original component as:
- Holder-Carburetor
- Carburetor Holder
Aftermarket descriptions may also call it:
- Carburetor Intake Manifold
- Intake Boot
- Carburetor Joint
- Carburetor Insulator
The different descriptions refer to the intake connection component and not to the carburetor itself.
Specifications
| Specification | Details |
| Product Type | Carburetor Intake Manifold / Carburetor Holder |
| OEM Reference | 16065-1194 |
| Material | Rubber-Based Construction |
| Color | Black |
| Air Intake Inner Diameter | Approximately 32 mm / 1.26 in |
| Mounting-Hole Diameter | Approximately 6 mm / 0.24 in |
| Listed Mounting Measurement 1 | Approximately 40 mm / 1.57 in |
| Listed Mounting Measurement 2 | Approximately 83 mm / 3.27 in |
| Manifold-End Dimensions | Approximately 38 × 34 mm / 1.50 × 1.34 in |
| Engine Type | Two-Stroke |
| Application | Carburetor-to-Engine Intake Connection |
| Fitment Type | Direct Replacement |
| Vehicle Type | Motorcycle / Off-Road Motorcycle |
| Condition | New |
| Package Quantity | 1 Intake Manifold |
Some replacement listings measure the carburetor-side opening at approximately 31 mm, while the supplied specification lists 32 mm. This small difference may result from the measuring position or rubber flexibility. Compare the exact measurement points shown in the product images.
The 40 mm and 83 mm measurements may represent different mounting reference points or flange dimensions. Do not assume both measurements are center-to-center bolt spacing without checking the product diagram.
Key Features
- KDX200SR-Specific Fitment: Designed for compatible 1989–1993 Kawasaki KDX200SR G1–G5 models using OEM 16065-1194.
- Helps Prevent Intake Leaks: Restores a properly sealed connection between the carburetor and engine intake.
- Durable Rubber Construction: Designed to withstand normal engine heat, vibration, fuel vapor, and off-road riding conditions.
- Replaces Aged Intake Boots: Suitable for replacing an original manifold that has become cracked, hardened, distorted, or difficult to seal.
- Direct-Replacement Design: Installs in the original position when the OEM number, openings, mounting points, and overall shape match.
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Fitment FAQ
Will this part fit my specific model and year?
This intake manifold is designed for:
1989 Kawasaki KDX200SR KDX200-G1
1990 Kawasaki KDX200SR KDX200-G2
1991 Kawasaki KDX200SR KDX200-G3
1992 Kawasaki KDX200SR KDX200-G4
1993 Kawasaki KDX200SR KDX200-G5
Your motorcycle should use OEM 16065-1194, and the original manifold should match the listed opening, mounting pattern, intake angle, clamp location, and overall shape.
A motorcycle described only as a “KDX200” is not enough to confirm compatibility. You must determine whether it is a KDX200SR G-series or a standard KDX200 E-series.
Do I need to match the OEM part number?
Yes. Matching the complete OEM number is one of the most reliable ways to confirm compatibility.
This product replaces:
16065-1194
160651194
These are different formatting versions of the same Kawasaki reference.
If your original part or Kawasaki diagram shows 16065-1181, this is not the correct intake manifold. The 16065-1181 holder has a different application and physical configuration.
What models or situations does this part not fit?
This intake manifold is not intended for:
1989–1993 KDX200-E1 through KDX200-E5 models using 16065-1181
Kawasaki KDX200 models using any other carburetor-holder number
Kawasaki KDX220 or KDX220R models
Kawasaki KDX250 models
Kawasaki KX-series motorcycles
Bikes fitted with aftermarket carburetors requiring a different opening
Engines using a modified intake or reed-valve system
Engine-swapped or heavily modified motorcycles
Applications with different mounting-hole positions
Models where the original intake angle or flange shape differs
Do not assume that all Kawasaki KDX200 motorcycles from the same production year use the same intake manifold.
What should I check before ordering?
Before ordering, confirm:
Kawasaki KDX200SR model
Exact production year
KDX200-G1, G2, G3, G4, or G5 model code
OEM number 16065-1194
Approximately 32 mm / 1.26 in intake opening
Approximately 6 mm / 0.24 in mounting-hole diameter
Listed 40 mm / 1.57 in mounting measurement
Listed 83 mm / 3.27 in mounting measurement
Exact measurement locations shown in the product images
Carburetor outlet diameter
Engine-side mounting pattern
Intake angle and orientation
Clamp location
Overall flange and housing shape
Also inspect the carburetor clamp, gaskets, reed valves, crankshaft seals, fuel line, airbox joint, and nearby intake components for additional wear or air leaks.